Ball Mills and Sag Mill problem AMP Maintenance

2007-11-21  I work in an industrial copper company as vibration analysis supervisor. This company started to work about 2 years ago. We have two Ball Mills and one Sag Mill. We had some visual inspection on pinion and ring gears, during these inspections we found some abnormal wear on this gears (pictures show this problem in enclosure).

What's the Difference Between SAG Mill and Ball Mill

SAG mills grinding media includes some large and hard rocks, filled rate of 9% 20%. SAG mill grind ores through impact, attrition, abrasion forces. In practice, for a given ore and equal processing conditions, the AG milling has a finer grind than SAG mills. How does a sag mill work?

Difference Between Sag Mill vs Ball Mill mech4study

SAG mill make use of steel balls included with some large and hard rocks for grinding. These mills utilize the balls in making the large fragments of materials broken into pieces. The ball charge of a SAG mill is about 9% to 20%.This process takes place inside the large rotating drum of SAG mill which is

pictures of the ball mills and sag mill pinecnivnice.cz

ball mills and sag mill problem theatredurelaisfr. A SAG mill is usually a primary or first stage grinder SAG mills use a ball charge of 8 to 21 The largest SAG mill is 42 (128m) in diameter powered by a 28 MW (38 000 HP) motor A SAG mill with a 44 (134m) diameter and a power of 35 MW (47 000 HP) has been designed Chat Online; SAG and Ball

difference between sag and ball mill proves-projekt.de

Difference Between A Sag Mill And Ball Mill. Difference between a sag mill and ball mill intermediate size ready for final grinding in a ball mill, pebble mill, or vertimilltm wet grinding is accomplished in a slurry of to percent solids agsag mills can accomplish the same size reduction work as two or three stages of crushing and screening, a rod mill, and some or

sag ball bearings Watersaving.co.za

ball mills and sag mill problem. SAG is an acronym for semi-autogenous grinding. SAG mills are autogenous mills that also use grinding balls like a ball mill. A SAG mill is usually a primary or first stage grinder. SAG mills use a ball charge of 8 to 21%. The largest SAG mill is 42' (12.8m) in diameter, powered by a 28 MW (38,000 HP) motor. Get

difference between ag sag ball mill rod mill

ball mills and sag mill problem MC World. The ball mill accepts the sag or ag mill product ball mills give a controlled final grind and produce flotation feed of a uniform size ball mills tumble iron or steel balls with the ore the balls are initially cm diameter but gradually wear away as grinding of the ore proceeds the feed to ball mills dry

Autogenous and Semi-Autogenous Mills ScienceDirect

2016-1-1  The SAG mill had a 6–8% ball charge and the power consumption was 8 kWh/t, which agreed well with the expected value. 9.6. Problems. 9.1. In an SAG mill the dimensions of the mill were 9.75 m × 3.5 m and the specific gravities of the mineral and that of

Dynamic Modeling and Simulation of SAG Mill Circuits

AG/SAG mill is inefficient in grinding particles of a certain size, typically in the range of 25-55 mm, i.e., pebbles. Therefore, cone crushers are often used as pebble crushers and integrated into AG/SAG mill circuits to break the critical size particles that accumulate in the mill and to increase the performance of the primary grinding circuits.

TECHNICAL NOTES 8 GRINDING R. P. King

2009-7-30  the mill is used primarily to lift the load (medium and charge). Additional power is required to keep the mill rotating. 8.1.3 Power drawn by ball, semi-autogenous and autogenous mills A simplified picture of the mill load is shown in Figure 8.3 Ad this can be used to establish the essential features of a model for mill power.

HOW TO ENSURE SEISMIC REQUIREMENTS FOR SAG

2018-5-10  HOW TO ENSURE SEISMIC REQUIREMENTS FOR SAG AND BALL MILLS Dr. Axel Fuerst, ABB Switzerland, Baden, CH David Casado, ABB Switzerland, Baden, CH Reinhold A. Errath, ABB Switzerland, Baden, CH Abstract The recent seismic events have shown that earthquakes have an immense destructive power. Chile

difference between sag and ball mill proves-projekt.de

Difference Between A Sag Mill And Ball Mill. Difference between a sag mill and ball mill intermediate size ready for final grinding in a ball mill, pebble mill, or vertimilltm wet grinding is accomplished in a slurry of to percent solids agsag mills can accomplish the same size reduction work as two or three stages of crushing and screening, a rod mill, and some or

SAG Mill Testing Test Procedures to Characterize Ore

2015-12-16  mill. As such, primary ball mills should be designed with the rod mill work index, and single-stage ball mills should be with both the rod mill and ball mill indices. This is because it is common to observe a difference (sometimes significant) between the rod mill and ball mill index values for a given ore type (McKen, Verret, & Williams, 2006). On

Optimizing Performance of SABC Comminution Circuit of

2017-5-13  optimization of the SABC comminution circuit, focusing on the primary (SAG mill) and secondary (ball mill) grinding mills, and estimating the outcomes of changes to circuit operating parameters (e.g., feed rate, mill load, ball charge, etc.). 2. Problem Validation and Analysis

Ball Mills Losing High & Low Lube pressure Grinding

2 天前  One of our Ball Mills keeps losing pressure on the high pressure pump. It will run fine when starting the Mill and suddenly after a while sometimes 1hrs the pumps will loose pressure. We have just grinded the journal and installed new white metal bearings. After startup this afternoon after about 1h

Grinding Mills 911Metallurgist

2021-1-22  Grinding Mills: Ball Mill & Rod Mill Design & Parts Common types of grinding mills include Ball Mills and Rod Mills. This includes all rotating mills with heavy grinding media loads. This article focuses on ball and rod mills excluding SAG and AG mills. Although their concepts are very similar, they are not discussed here. Photographs of a glass ended laboratory ball mill show action of ball

Gearless mill drives Grinding ABB

ABB’s GMD is the most powerful mill drive system in the market to power semiautogenous (SAG), ball and autogenous (AG) mills, This ’workhorse’ for grinding operations combines a robust, service-friendly and fit for purpose design to provide highest throughput, reliability

Grinding Mill Foundations eand.au

2014-9-23  Most of our work since 2000 has been in developing grinding mill foundations to avoid vibration and unacceptable deflections. On a recent project for a plant in Peru, the client was told by the mill vendor that there was no need to do a systems (dynamic) analysis on the mill foundations because the mills on that project were gear driven rather than being driven by ring motors (gearless drives).

Shell vs Trunnion-Mounted Mills eand.au

2014-9-3  Strain gauging of shell-mounted mills has been undertaken in the past. Some results have been published in SAG mill conferences. Strain gauges were also used to check the design of the CMDIC shell-mounted ball mills. The statement in [1] that shell mounted mills have not been thoroughly tested is incorrect. CONCLUSION

TECHNICAL NOTES 8 GRINDING R. P. King

2009-7-30  the mill is used primarily to lift the load (medium and charge). Additional power is required to keep the mill rotating. 8.1.3 Power drawn by ball, semi-autogenous and autogenous mills A simplified picture of the mill load is shown in Figure 8.3 Ad this can be used to establish the essential features of a model for mill power.

HOW TO ENSURE SEISMIC REQUIREMENTS FOR SAG

2018-5-10  HOW TO ENSURE SEISMIC REQUIREMENTS FOR SAG AND BALL MILLS Dr. Axel Fuerst, ABB Switzerland, Baden, CH David Casado, ABB Switzerland, Baden, CH Reinhold A. Errath, ABB Switzerland, Baden, CH Abstract The recent seismic events have shown that earthquakes have an immense destructive power. Chile

Optimizing Performance of SABC Comminution Circuit of

2017-5-13  optimization of the SABC comminution circuit, focusing on the primary (SAG mill) and secondary (ball mill) grinding mills, and estimating the outcomes of changes to circuit operating parameters (e.g., feed rate, mill load, ball charge, etc.). 2. Problem Validation and Analysis

SAG Mill Mining engineering Eng-Tips

2005-6-1  Having been in a few process plants with SAG mills & they are inefficient- as low as 1% since power costs are becoming a big issue there is lots of research being done ( try googling under SAG Mill efficiency) -technically I wouldn't consider them a 'crusher'- they are grinding mills and some mill people might take offence- note that SAG mills are high compared to length-this is so the

Fluid mechanics of slurry flow through the grinding

2021-1-6  Depending on the mill size the SAG mills draws between 2 MW and 17 MW. The product from the SAG mill is further reduced in size using pebble crushers and ball mills. Hence, typical gold or copper ore requires between 2.0 and 7.5 kWh per ton of energy to reduce the particle size.

polysius sag mill Breughel Sausages

While AG mills operate without a ball charge, SAG mills use a grinding media charge of normally 3 % 12 % for comminuting the feed material. The maximum feed size is between 200 mm and 500 mm. The AG/SAG mill is normally installed upstream of a tube mill operating in

TECHNICAL AND COMMERCIAL BENEFITS OF GEARLESS

2018-5-10  SAG mills have a power higher than 10 MW. Even ball mills have a power larger than 10 MW. For this reason, they have an important impact in energy consumption and in the operation of the power distribution system. Figure 1. Picture of a typical GMD system for a SAG mill Figure 2 presents the power circuit of a cycloconverter fed synchronous motor.

Gearless mill drives Grinding ABB

ABB’s GMD is the most powerful mill drive system in the market to power semiautogenous (SAG), ball and autogenous (AG) mills, This ’workhorse’ for grinding operations combines a robust, service-friendly and fit for purpose design to provide highest throughput, reliability

Shell vs Trunnion-Mounted Mills eand.au

2014-9-3  Strain gauging of shell-mounted mills has been undertaken in the past. Some results have been published in SAG mill conferences. Strain gauges were also used to check the design of the CMDIC shell-mounted ball mills. The statement in [1] that shell mounted mills have not been thoroughly tested is incorrect. CONCLUSION

Ring-geared mill drives Grinding ABB

Mill application features. Frozen charge protection Detects frozen charge in the mill, minimizing equipment wear and liner replacements.; Coupling supervision Detects if a failure or slippage occurs in the couplings and stops the system in case, preventing major damages.; Stand-still detection Prevents the motors from re-starting if the mill is still rocking or moving after a stop

TECHNICAL NOTES 8 GRINDING R. P. King

2009-7-30  the mill is used primarily to lift the load (medium and charge). Additional power is required to keep the mill rotating. 8.1.3 Power drawn by ball, semi-autogenous and autogenous mills A simplified picture of the mill load is shown in Figure 8.3 Ad this can be used to establish the essential features of a model for mill power.