High Pressure Grinding Rolls (HPGR)

High Pressure Grinding Rolls (HPGR) In Comparison to SAG Milling Technology Presented by: Hassan Ghaffari, P.Eng. Raytcho Anguelov, P.Eng. Equipment 1 x SAG Mill 9.8 MW 1 x Secondary Crusher 750 kW 1 x Pebble crusher 450 kW 1 x HPGR 4.0 MW 2 x Ball Mills 5.6 MW each 2 x Ball Mills

High-Pressure-Grinding-Rolls-HPGR-Comparison-to-SAG

High Pressure Grinding Rolls (HPGR) In Comparison to SAG Milling Technology Presented by: Hassan Ghaffari, P.Eng. Raytcho Anguelov, P.Eng. Jake Alexander, MBA • HPGR Process/Overview • HPGR vs. SAG • The Manufacturers • Mine Operations using HPGR • Projects by Wardrop/Tetra Tech • Economic Benefits • Questions The Process Major Parts: • Counter-rotating Rolls • One fixed roll

High Pressure Grinding Rolls (HPGR) in Comparision to SAG

This paper examines the development of several order of magnitude trade-off studies to evaluate the application of High Pressure Grinding Rolls (HPGR) technology in comparison to the SAG mill grinding technology. These studies were prepared by Wardrop Engineering Inc. on eight different projects at various magnitude tonnages.

HPGR vs SAG Grinding & Classification Circuits

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High Pressure Grinding Rolls (HPGR)

High Pressure Grinding Rolls (HPGR) In Comparison to SAG Milling Technology Presented by: Hassan Ghaffari, P.Eng. Raytcho Anguelov, P.Eng. Equipment 1 x SAG Mill 9.8 MW 1 x Secondary Crusher 750 kW 1 x Pebble crusher 450 kW 1 x HPGR 4.0 MW 2 x Ball Mills 5.6 MW each 2 x Ball Mills

Comparison of HPGR-Ball Mill and HPGR-Stirred Mill

Comparison of HPGR-Ball Mill and HPGR-Stirred Mill Circuits to the existing AG/SAG Mill-Ball Mill Circuits Abstract In the past 20 years, the energy-efficient comminution technologies, including high pressure grinding rolls (HPGR) and high speed stirred mill, have been developed and adopted in the hard-rock mining operation in order to reduce

A Simple Estimation Method of Materials Handling Specific

Multi-stage crushing plants, including high pressure grinding roll (HPGR) circuits, require more materials handling equipment than SAG and ball mill circuits. A temptation exists to neglect the energy consumption of materials handling when doing desktop comparisons of HPGR versus SAG milling circuits because estimation of materials handling

Comparison of HPGR ball mill and HPGR stirred mill

DOI: 10.14288/1.0073557 Corpus ID: 138251706. Comparison of HPGR ball mill and HPGR stirred mill circuits to the existing AG/SAG mill ball mill circuits @inproceedings{Wang2013ComparisonOH, title={Comparison of HPGR ball mill and HPGR stirred mill circuits to the existing AG/SAG mill ball mill circuits}, author={Chengtie Wang}, year={2013} }

COMPARISON OF HPGR BALL MILL AND HPGR STIRRED

In the past 20 years, the energy-efficient comminution technologies, including high pressure grinding rolls (HPGR) and high speed stirred mill, have been developed and adopted in the hard-rock mining operation in order to reduce the energy consumption and improve the process performance.

HPGR High Pressure Grinding Rolls Weir

Used in mining applications for the last 30 years, high pressure grinding rolls (HPGR) reduce particles by compressing and crushing the feed between two counter rotating, parallel rollers with a small gap between them. Where HPGR technology has replaced traditional methods of crushing and grinding such as SAG or ball mills, customers have

Cadia Expansion The Impact of Installing High Pressure

This expansion was accomplished via the installation of secondary and high pressure grinding rolls (HPGR) crushing of the ore, with the semi-autogenous grinding (SAG) mill receiving a combination of primary, secondary and HPGR crushed feed. This design, criteria and rationale for selection was presented at the SAG Conference 2011.

HPGR High Pressure Grinding Rolls

HPGR or high-pressure grinding rolls have made broad advances into nonferrous metal mining. The technology is now widely viewed as a primary milling alternative, and there arc a number of large installations commissioned in recent years. After these developments, an HPGR based circuit configuration would often be the base case for certain ore types, such as very hard, abrasive ores.

Autogenous and Semi-Autogenous Mills ScienceDirect

Jan 01, 2016 A typical SAG-HPGR-Ball mill circuit suggested by Patzelt et al. is shown in Figure 9.6, where the pebbles from the SAG mill are crushed in the high-pressure grinding rolls. It is a general observation that SAG mills are helpful for grinding where wide variations in

Los Andes Copper engineers a Vizcachitas alternative

It is a combination of improved technology, reduced fine grind requirements and maintenance benefits that led to Los Andes Copper replacing the SAG and ball mill crushing circuit proposed in its Vizcachitas copper-molybdenum project preliminary economic assessment (PEA), with a three-stage crushing circuit that uses high pressure grinding roll (HPGR) technology in the tertiary crushing stage

Work Index Determination for High Pressure Grinding Rolls

TO DETERMINE WORK INDEX FOR HIGH PRESSURE . GRINDING ROLLS . ABSTRACT. The use of High Pressure Grinding Rolls is gaining significant interest as a replacement for SAG milling in the . comminution of hard rock ores because of the potential for reduced costs in terms of energy and grinding ball consumption.

high pressure grinding rolls Archives International Mining

With industry demand for high pressure grinding rolls (HPGR) on the up, Weir Minerals is arguing that skewing is a vital feature for modern HPGRs to reduce wear, save downstream energy and ensure optimal grinding across the whole feed. The company was sharing its findings following the publication of a new white paper.

Model:Morrell HPGR and ball mill SAGMILLING.COM

High pressure grinding roll circuit, assumes operating in closed circuit with a screen: GMSG, 2016. Ball mill circuit: GMSG, 2016. Discussion. This model requires that the product of the secondary crusher and HPGR be coarser than 750 µm. This is reasonable as no HPGR circuit operates anywhere near that size range (as of 2020).

Energy savings with HPGR The Weir Group

Aug 15, 2019 Depending on the requirements of the circuit, High Pressure Grinding Rolls have been found to consume as much as 35% less power than conventional SAG mill-based circuits. This amounts to between 0.8 and 3.0 kWh per tonne and lower total cost of ownership.

Comparison of HPGR-Ball Mill and HPGR-Stirred Mill

Comparison of HPGR-Ball Mill and HPGR-Stirred Mill Circuits to the existing AG/SAG Mill-Ball Mill Circuits Abstract In the past 20 years, the energy-efficient comminution technologies, including high pressure grinding rolls (HPGR) and high speed stirred mill, have been developed and adopted in the hard-rock mining operation in order to reduce

A Simple Estimation Method of Materials Handling Specific

Multi-stage crushing plants, including high pressure grinding roll (HPGR) circuits, require more materials handling equipment than SAG and ball mill circuits. A temptation exists to neglect the energy consumption of materials handling when doing desktop comparisons of HPGR versus SAG milling circuits because estimation of materials handling

Comparison of HPGR ball mill and HPGR stirred mill

DOI: 10.14288/1.0073557 Corpus ID: 138251706. Comparison of HPGR ball mill and HPGR stirred mill circuits to the existing AG/SAG mill ball mill circuits @inproceedings{Wang2013ComparisonOH, title={Comparison of HPGR ball mill and HPGR stirred mill circuits to the existing AG/SAG mill ball mill circuits}, author={Chengtie Wang}, year={2013} }

Work Index Determination for High Pressure Grinding Rolls

TO DETERMINE WORK INDEX FOR HIGH PRESSURE . GRINDING ROLLS . ABSTRACT. The use of High Pressure Grinding Rolls is gaining significant interest as a replacement for SAG milling in the . comminution of hard rock ores because of the potential for reduced costs in terms of energy and grinding ball consumption.

Energy savings with HPGR The Weir Group

Aug 15, 2019 Depending on the requirements of the circuit, High Pressure Grinding Rolls have been found to consume as much as 35% less power than conventional SAG mill-based circuits. This amounts to between 0.8 and 3.0 kWh per tonne and lower total cost of ownership.

Autogenous and Semi-Autogenous Mills ScienceDirect

Jan 01, 2016 A typical SAG-HPGR-Ball mill circuit suggested by Patzelt et al. is shown in Figure 9.6, where the pebbles from the SAG mill are crushed in the high-pressure grinding rolls. It is a general observation that SAG mills are helpful for grinding where wide variations in

Predicting the overall specific energy requirement of

May 01, 2009 The following paper extends this approach to encompass jaw, gyratory and cone crushers as well as High Pressure Grinding Rolls. 2. Equations 2.1. General. The approach divides comminution equipment into three categories: • Tumbling mills, e.g., AG, SAG, rod and ball mills. • Conventional crushers, e.g., jaw, gyratory and cone. • HPGRs.

high pressure grinding rolls theory rgeneralroof

POLYCOM high-pressure grinding roll. High-pressure grinding rolls are being used with great success in all parts of the world for grinding x cement raw materials, x cement clinker, x granulated blast furnace slag, x coal, x ores and x other minerals. As the most energy-efficient of all types of mill, the high-pressure grinding roll has

(PDF) Effect of circulating load and classification

TON Process Technology and Innovation, Turkey ABSTRACT The ball mill is the most common ore grinding technology today, and probably more than 50% of the total world energy consumption for ore grinding is consumed in ball mills. On the other hand, high pressure grinding roll (HPGR) technology is relatively new to the mining industry, with

high pressure grinding rolls Archives International Mining

With industry demand for high pressure grinding rolls (HPGR) on the up, Weir Minerals is arguing that skewing is a vital feature for modern HPGRs to reduce wear, save downstream energy and ensure optimal grinding across the whole feed. The company was sharing its findings following the publication of a new white paper.

On a roll CIM

Apr 25, 2018 A few years ago, Freeport-McMoRan Inc. (FCX) chose high-pressure grinding rolls (HPGR) over a semi-autogenous grinding mill for the expansion of its Morenci open-pit copper mine in Arizona. In February of this year, Iamgold announced it too would be using HPGRs at its new Côté Lake project in northern Ontario. The same month, Altura Mining also revealed it would be using HPGRs for

Innovations in comminution equipment: Crushers, high

Download Citation Innovations in comminution equipment: Crushers, high pressure grinding rolls, semi-autogenous grinding, ball mills, and regrind mills There have been numerous innovations and